XC2005A XC2005B XC2005D XC2005S double step three sides seal computer high speed sealing and cutting machine paper cutter die cutting

Brief Introduction

XC2005 position controller is an improved version of XC2001. Compatibility and user habits are fully considered in the design. The appearance and installation dimensions of the product are consistent with the original model, and all functions and input/output terminals of the original model are retained. Added servo motor interface, second color mark sensor input and several external button inputs. The arrangement of the terminal block is basically the same as the original model.
The parameter setting is as simple as possible, and only 15 commonly used computer parameters are reserved, and the rest are classified as computer constants. In use, computer constants generally do not need to be modified or can be assigned by the computer. Allows dynamic modification of computer parameters and executes immediately after exiting. When modifying parameters, directly input numbers instead of the original method of shifting, adding and subtracting.
The independent digital pulse module is used to improve the frequency accuracy, so that the operation of the feeding motor (hereinafter referred to as: stepping motor) is more stable and the speed is improved. It supports dual-motor machinery (dual-stepping or dual-servo), and can adopt dual-color marking plus floating roller control.
Applicable models are rich and can be continuously expanded (rather than modified). At present, 9 basic models and 4 model options have been integrated inside the computer, which can be combined into multiple models.

Main Technical Data

1. Power supply: 220V (AC) ± 10%; 50Hz/60Hz;
2. Dimensions: 240mm (width) × 122mm (height) × 110mm (depth); or
                        304mm(width)×138mm(height)×120mm(depth);
3. Pulse frequency: 2100~9500Hz;
4. Display: LED, four windows;
5. Driver support: two shafts;
6. Software: RigourIII Ver6.20

Operation Panel

Operation Procedures

Regardless of whether the main motor is running or not, it is called the 'running state' to distinguish it from the 'setting state'. The panel in the running state is shown in Figure 1, and the indicator lights and windows display the working status and progress of the computer. The meanings of each indicator light and window data are as follows:

Run:  The main motor run/stop, blink: the main motor over-speed.

Take-off:  In-phase with the bag take-off pulse, indicating bag take-off.

Color mark:  Bright --- color on, make color bags.  Go out --- color off, make white bags. When the main motor stops, it is permitted to modify by pressing the “color mark” key. Blink: The self-test function is turned on. Press the “self-test” key to turn on/off.

Pulse:  Displacement pulse CP1 and CP2 output indicator, under click moving or pulling.

GK1:  Hall 1 input indicator. Bright---alnico position (position A/C). Extinguish---empty position (position B/D).  

GK2:  Hall 2 input indicator. Bright---alnico position (position E).  Extinguish---empty position (position F).  

GK3:  Input indicator of the first color mark sensor(hereinafter named “color 1 photoelectric” for short). After turning on the self-test function, press “Polarity 1” key to modify the input polarity. Bright---the color mark is pitched on. Extinguish---not pitched on.

GK4:  Input indicator of the second color mark sensor(hereinafter named “color 2 photoelectric ”  for short). After turning on the self-test function, press “Polarity 2” key to modify the input polarity. Bright---the color mark is pitched on. Extinguish---not pitched on. The sensor is in effect in the occasion of two shaft driving (XC2005S). Trilateral seals when this sensor is also effective.

<Count number>:  Bag-making quantity.Bag-making quantity = Material-pulling times÷Sending multiple     

<Batch number>:  When the count number reaches the whole bundle number, the counter will be cleared to zero, and the batch number will add one.

<Length>:  Bag-making length. Material-pulling length=Bag-making length÷Sending multiple

<Speed>:  Material-pulling times per minute, which is also the actuating times per minute of the main machine.

Keyboard

In order to reduce the number of keys, most of the keys on the control panel are designed as dual-function keys, with different function definitions in different states. The definition of each button is as follows:

Table 1 Key function description

Due to the differences in models, the functions of the jog buttons are different.

Color mark searching:  When make color bags, after [Click for] key is released, the shaft motor starts searching color mark, until a color mark is pitched on or the key is pressed again to stop searching.  

Length measuring:  Set the color mark in effect and turn on the self-test function.  Press [Click for A](or [Click for B]) key to search color mark twice, then the bag-making length is obtained.

To modify polarity, the self-test function must be turned on beforehand. The polarity is properly set when the color mark is pitched on and the indicator lights.

Parameter Display

Panel in setting state is as Figure 2. Indicator ‘JAM’ shows unlock/lock state.  When locking, only the six parameters ahead (P00~P05) can be modified. The original value of password is not displayed.

For more parameter information, please download the instruction book here or contact us.

Hall Switch Installation
The Hall switch is an important part to coordinate the work of the main motor and the stepper motor, reflecting the cycle, phase and other information of the working machine, and is essentially a time distributor. If there is a deviation in these information, it will affect the electromechanical coordination, resulting in poor working conditions or reduced efficiency. The following describes the installation requirements in conjunction with Figure 5.

Position A: The opening position of the cutter, the starting position of feeding, the feeding process must be completed before the position C, otherwise it will stop at overspeed.
B position: The stop position for all stop operations. Due to inertia, it will actually stop after position B, and the cutter is at the highest position at this time. (For some models) The leading edge of the stripping signal, the stripping signal ends after a delay, and the trailing edge has nothing to do with the position.
C position: the falling position of the cutter, the limit position of feeding. Move the C position back as far as possible under the condition of the machine, which can improve the efficiency, and the end position of the eager cutting machine unloading signal.
D position: (for some models) the leading edge of the stripping signal, the stripping signal ends after a delay, and the trailing edge has nothing to do with the position.
E position: (for the return model), the starting position of the material return, the material return process must be completed before the next A position, otherwise the machine will stop at overspeed. Down blow signal leading edge.
F position: the trailing edge of the downblowing signal.

step motor Driver Wiring

1. 3-phase compounding mode

2. 3-phase reaction mode II

3. 2-phase (4-phase) compounding mode